Everything You Need to Know About Waterjet Floor Inlays

Flooring is one of the most important elements of a structure. However, that is not enough, you may be specific about their look and feel too.  If you are very particular about the aesthetics of the place, you should consider inlays, which are designed to accentuate the beauty of the flooring. These are decorated flooring patterns that are cut out of the flooring material. These patterns are created using various methods. However, today manufacturers are largely using waterjet cutting to produce attractive flooring inlays. Why? Read the post below to know the answers.

Linoleum Floor Tiles

Why is Waterjet Cutting an Ideal Method for Creating Floor Inlays?

Waterjet cutting, also known as hydro jet cutting is perfect for creating flooring inlays due to the following reasons:

  • Cutout Accuracy: Waterjet machines provide high cutting accuracy. Hence, it is perfect for creating inlays that require high precision, as well as tolerance.
  • Design Flexibility: Waterjet machines produce a sharp water stream, which can cut through any type of material, and allow design flexibility. Hence, flooring inlays can be created in any desired shape. Designers can also create intricate detailing on these inlays.
  • Minimal Cutting Defects: Waterjet cutting receives its name from a water stream that is used to cut surfaces. Thus, it is a cold cutting process, which produces no heat. This minimizes the chances of surface deformation due to heat distortion.
  • Superior Edges: Water jet cutting is the only method that can ensure burr-free edges, which is why it is becoming a choice for creating tile inlays. Most times the inlay patterns require no secondary finishing.

 

Porcelain tile | Everything You Need to Know About Waterjet Floor Inlays

Porcelain tile with waterjet cutting

Introduction to Types of Waterjet Flooring Inlay Types

There is an abundance of variety when it comes to creating waterjet flooring inlays. Here, we have attempted to differentiate these inlays on the basis of flooring materials, as well as flooring patterns.

Flooring Inlay Types Based on Flooring Materials

Following are some of the popular types of flooring inlay materials:

  • Porcelain Tiles: These tiles are made from ceramic, and used to cover walls or floors.
  • Rubber Floor Tiles: These tiles are ideal for high traffic environment.
  • Laminated Floors: Generally, hardwood flooring is laminated to protect from scratches, dulling, stains, etc.
  • Linoleum Tiles: These are the types of eco-friendly flooring created using wood flour, as well as eco-friendly materials. These tiles can be availed in different styles, as well as colors.
  • Vinyl Composition Tiles: These tiles are scratch resistant, water resistant, and built for high traffic areas. These tiles require no maintenance and are becoming a choice for homeowners. Various expensive inlay patterns can be experimented over the vinyl composite tiles using waterjet machine. This allows users to enjoy the benefits of expensive patterns of hardwood, oak, and ceramic tiles at low costs.
  • Slate Tiles: These tiles are perfect for any room in the home, and can improve the aesthetics of any place.
  • Fritz Tiles: These tile inlays are perfect for high-traffic areas, where longevity, appearance, and low-maintenance become essential requirements. Custom logos or designs can be created over fritz tiles using waterjet machines.
  • Carpets: These flooring materials have been around for a long time. Earlier people were only aware of plain bright carpets. Thanks to waterjet cutting, today colorful designer carpets with various designs are getting popular.

Flooring Inlay Types Based on Flooring Patterns

Following are some of the popular waterjet flooring inlays based on patterns:

  • Medallions: The medallions are large circular accent pieces that are cut from the material such as natural stone, slate, granite, porcelain, limestone, etc. Waterjet cutting is a suitable method for creating inlays because they help materials retain their original properties. Stone medallions and wooden medallions are two of the most popular waterjet inlays used around the world.
  • Waterjet stone medallions are created by cutting large stone slabs by tightly assembling on a backer. Stones are polished and sealed to ensure there are no gaps between pieces. These stones are cut too tight tolerances using a waterjet machine. Also, stone medallions require less maintenance and are engineered to fit into hardwood or stone floors.
  • Parquet: This is a classic flooring pattern created by joining wooden pieces in a decorative manner. Parquet patterns are created in various angles, as well as geometric patterns- triangles, lozenges, squares, etc. These patterns are glued over concrete or wood installations. Following are the two popular types of parquetry flooring styles:
  • Herringbone: This pattern features parallelogram or rectangular shaped wooden inlays arranged in zigzag patterns to resemble bones of herring fish. French Herringbone, also known as Chevron Herringbone refers to rectangular wooden boards that are cut at 45-degree angles. Double herringbone boards are created in three sizes.
  • Marquetry: These patterns are created by arranging veneer pieces in particular designs to create decorative flooring. Custom marquetry inlays are used over wall panels, cabinetry, door ornaments, etc. The marquetry pieces are custom created and can be lacquered or sealed or offered unfinished. 
  • Floor Borders: Waterjet cutting is used to create customized patterns. The pre-assembled patterns can be glued to any clean, dry, and sub-floor.
  • Accent Floor Tiles:  These floor types are used to accentuate tile arrangements in bathrooms, kitchens, or other recreational areas. Decorative patterns are created over the floor tiles using a waterjet cutter.

Apart from the above-mentioned inlay types, you can experiment with different types of decorative and designer flooring by employing water jet cutting. By now you might have realized that sky is the limit of imagination when it comes to creating inlays from waterjet cutting. You don’t need to bother about the material, heat, or temperature restrictions when working with waterjet cutters because they use sharp water stream to cut through surfaces.

5 Reasons Why Waterjet Cutting is a Better Method for Tile Inlays

Waterjet cutting is one of the most preferred methods for tile inlays because it offers immense creative freedom over any flooring material. The waterjet cutting creates straight cuts, curves, lettering, intricate floor designs, and internal holes. This post explores why waterjet cutting is a better method for the tile inlay.

Benefits of Waterjet Flooring Inlays

Compared to other traditional cutting tools, waterjet cutting reduces process time for tile inlays. Below mentioned are five benefits of waterjet flooring inlays.

  1. Accurate internal cutouts: Waterjet cutting offers high cutting accuracy of ±0.1 to ±0.2mm. Thus, it is preferred for custom tile cutting in industries which require high accuracy and tight tolerance. Waterjet cutting helps the flooring material to retain its strength and visual appearance.
  2. Cuts virtually any shape: Waterjet machines produce a sharp cutting stream, which can be used to create any shape. This allows users to create custom floor inlays in any shape and size.
  3. Reduces cutting defects: Waterjet cutting is a cold cutting process, which means no heat is produced. Thus, there is no chance of deformation due to heat distortion. This is advantageous for flooring materials that require additional machining and cutting. No dust or toxic fumes are produced in the process.
  4. Offers superior edge quality: Waterjet cutting offers superior, burr-free edges, which is one of the reasons why it is recommended for tile inlay cutting. Abrasive flow rates, controlled pressure, nozzle size, and speed ensure superior edge quality. Many times, waterjet cut tiles don’t need secondary finishing or additional edge treatment, thus offering significant savings of time and money.
  5. Improves Operating Efficiency: Waterjet cutting eliminates any need for tool changes during the cutting or tile inlay process. The same tool is used for cutting a tile and creating intricate designs.

are used at memorials, monuments, kitchen, and bathroom vanity tops, etc. The above benefits will help you in making your decision about selecting waterjet cutting for your tile inlay project.

Create Accurately Cut, Incredible Laminate Floor Designs with Water Jet Cutting

Waterjet cutting utilizes a high pressure jet of water to cut different kinds of materials. This is one of the most innovative green technology alternatives for traditional cutting methods. Today, this advanced waterjet cutting process is used to design laminated flooring for residential, as well as commercial facilities.

Major Benefits of Waterjet Cutting

The major benefits of using waterjet cutting to create laminate floor inlays include:

  • Eco-Friendly and Economical: Waterjet cutting is an economical and eco-friendly technology. The process does not leave behind any hazardous waste, and thus reduces the cost required for waste disposal. Also, the water used during the process can be recycled through filtration, and reused for future hydro cutting assignments.
  • Non-Toxic and Natural: Non-toxic abrasive grains are combined with the high pressure water just before it leaves the nozzle. The combination of high velocity waterjet and fine abrasive grain particles ensure easy material cutting. Also, it doesn’t produce any heat, hence the possibility of melting of material is completely negated.
  • Highly Precise and Controlled: The hydro cutting process is computer programmed and controlled. The process is precisely designed to ensure maximum material usage and minimal wastage. The high pressure waterjet cuts the material with maximum accuracy, as close as ± 0.03 mm. Usually, CAD/CAM software is used to create beautiful inlay floor designs.

List of Ancillary Benefits

Additional benefits of the advanced waterjet cutting process have been listed below:

  • No wastage
  • Incredible speed
  • Short setup times
  • No heat generation
  • Incredible precision
  • No fixtures required
  • Excellent edge quality
  • No re-cutting required
  • Only one tool required
  • Safer work environment
  • No need to change the tool
  • Cuts the material in 2D shape

Waterjet cutting is the most advanced cutting process, which offers incredible benefits at affordable prices. If you have a design in mind for your home or office, contact Hydro-Lazer today.

Why Laminated Flooring Growing in Popularity?

The demands for laminated floor inlays have risen over the years. They are largely chosen to enhance the interiors of domestic and commercial establishments at a price less than other flooring options. Are they popular only because of their cost-effectiveness? No, there are more to add to their extensive usage and vast acceptance.

Why Choose Laminated Flooring?

Compared to hardwood flooring, laminated flooring has several advantages. Laminate floor inlays are durable and can resist heavy-traffic. In addition, laminated flooring:

  • Are easy to install and maintain;
  • Are stronger and long lasting;
  • Are scratch, impact, abrasion, and pressure resistant;
  • Can be recycled;
  • Are eco-friendly
  • Possess outstanding stain resistance and excellent resistance to indentation;
  • Bring substantial cost savings as you won’t need to replace the flooring often;
  • Will not discolor or fade even with prolonged exposure to sunlight.

Areas Where Laminated Flooring Inlays are Widely Used

The aforementioned benefits justify the use of laminated floor inlays in the following areas;

  • Kitchen
  • Restaurant
  • Classrooms
  • Bedroom
  • Small Retail Shop
  • Large Office
  • Dining
  • Waiting Rooms
  • Nurses Stations

Designing Alluring Laminated Flooring Designs with Waterjet Cutting

For applications in the aforementioned areas, laminated flooring can be designed in several attractive ways. Extremely large pieces of laminated tiles can be cut into peculiar shapes to create enticing flooring inlay designs. The capabilities of water jet cutting can be best utilized to create customized patterns, innovative designs, and intricate details on laminated inlays. By using the earth’s most common resource, water, the technique can cut through the hardest materials without generating any hazardous gases or smoke. In addition, the method assures fast cutting; hence largely contributing to speeding up the design and installation.

Opt for laminated floor inlays for your high traffic areas. Partner with a leading service provider who masters the art of water jet cutting technique. This will help you get the flooring done faster, whilst meeting your expectations in terms of design and finish.

Why Choose Water Jet Cutting to Design Slate Tile Flooring

Slate tiles have been an excellent flooring option for outdoor walkways and paths, washrooms, and stairways, among others. One of the major reasons behind their popularity is, slate tile flooring will perfectly blend with any décor. In addition, they are available in a range of fine grain and rich palette of colors, which add to the beauty of rustic, contemporary, modern or traditional settings.

Slate tiles can be cut to desired shape to create alluring flooring inlay patterns. Being a hard material, normal tile cutter would not really helpful to make desired cuts. Also, traditional cutting technique like plasma cutting may leave deformed edges, which in turn call for many secondary finishing operations. So, how can you cut slate tiles to desired specifics for creating enticing flooring inlays? The answer is right here!

Why Choose Water Jet to Cutting Slate Tiles?

With speed, power, and efficacy, water jet cutting technique helps cut slate tiles to perfection. The technology is popular due to its easy programming and the ability to cut virtually any material of varying thicknesses.

The three other important features that justify the use of water jet technique to cut slate tiles are:

  • Powerful – The water jet machine can cut up to 200mm (8ʺ) thick steel. That shows the potential and capability of the technique. The high velocity coherent stream of water that accelerates at 40,000 to 55,000 psi through the orifice of the machine performs the actual cutting. Very intricate shapes can be cut without damaging the work piece. As per the hardness of the material being cut, an abrasive (preferably silica or sand) can be mixed with the water stream. The addition of an abrasive contributes in powerful cutting with no negligible effects on the material.
  • Environmentally Friendly – Like other conventional cutting processes, there is no burning processes involved in water jet cutting. Hence, there are no toxic gases, or fumes generated as by-products. Owing to this feature, waterjet cutting is considered as an eco-friendly cutting method.
  • Fast – Easy programing and rapid setup time contribute in speeding up the overall cutting operation. Due to its accuracy and quality of the cut edge, you don’t need to spend time on any other finishing operation.

All these features justify the use of water jet cutting for slate tile cutting. It is the perfect method to cut slate tiles, which is otherwise difficult to machine conventionally. The technique is ideal to turn unique tile designs into enticing flooring inlays.

How to Install Vinyl Composition Tiles – Part II

In the previous blog, we had discussed about Vinyl Composition Tiles (VCT), and the preliminary steps performed before installation. In this post, we will be focusing on the installation process.

Installing VCT Tiles

The following points provide a detailed step-by step process to installing vinyl tiles.

When Using Self-Adhesive Tiles

  1. Start laying the tiles on the floor using the center as your starting point. Lay the tiles at the intersection of the lines you had previously drawn. Use the lines as a guide as you work your way towards each wall in the room.
  1. Once you have laid out all the full tiles, then get to work on the half or smaller sizes tiles. Cut the tiles to fill in the leftover space around the walls of the room. Ensure laying the half tiles out, and making sure that they fit perfectly against the wall.
  1. There may be times where a tile will need to be cut to length. To complete this, start by placing a full against the wall as a guide. Then take another tile and place on top of a laid tile closest to the wall. Mark the tile and cut with the wall tile as the guide.
  1. If you have irregular shaped spaces, you can first create cardboard templates before installing the tiles. This will ensure that you do not create unnecessary waste.
  1. After you have installed several rows, apply pressure on them so that the tiles bond firmly to the floor. You can also use a rolling pin or a floor roller to complete this step.
  1. Once the tile installation process has been completed, leave it undisturbed for the period recommended by the manufacturer. Use the floor only when the designated time has been completed.

For Non-Adhesive Tiles

  1. Take vinyl flooring adhesive with a trowel and spread it out in ridges. Ensures that there are bare spaces between each ridge.
  1. If adhesive oozes up between the tiles, wipe it off immediately with a solvent-soaked sponge or rag. Consult the manufacturer’s instructions to determine the appropriate solvent.

The above steps show that installing vinyl tiles may be time consuming, but it is an interesting, and relatively easy task. Always speak to the tile manufacturer if you have any queries regarding the tile installation process.

How to Install Vinyl Composition Tiles – Part I

As a modern finished flooring material, Vinyl Composition Tiles (VCTs) have proven to be a boon for commercial, and institutional complexes. Comprising chips of Polyvinyl Chloride (PVC), these tiles are known for various benefits, including scratch and slip resistance, eco-friendliness, and immense strength. The tiles are inexpensive, and can be designed in a variety of shapes, sizes and colors, enabling the creation of different designs and logos.

Installing VCT Tiles

There is a specific process to installing these tiles. We provide the complete steps below.

  • Estimate Material Requirements: Depending on the size of the project, you will need to decide on the number of tiles required. The easiest way to do this is to measure the width and length of the room. Then multiply the numbers to know the room area. For example, if the length of a room is 15 feet, and the width is 10 feet, then the total area will be 150 square feet. When looking at tile folders, divide the square foot of the room with the total square feet in one box. For example, if a carton holds 15 square feet, then you need to divide that by 15. Hence, you will require 10 cartons.
  • Choosing the Tile: The most appropriate option would be to use self-adhesive tiles. They eliminate the possibility of adhesive leakage and the need for grouting. Most importantly, their installation procedure of peeling and sticking is simple and fast.
  • Tools and Materials: The next point to look at are the materials you will need for the job. These will include:
    • Hammer
    • Vinyl Tile
    • Utility Knife
    • Cleaning Solvent
    • Notched Trowel
  • Preparing Floor for Tile Installation: As a tile, vinyl expands and contracts with time. To ensure that tiles are acclimatized with the application area, leave the carton open for at least 48 hours. Clean the floor thoroughly; remove any traces of dirt, grease, or debris.
  • Layout of Floor Area: This point consists of two sub points.
    • Find the center of the room. Using the center, draw a chalk line across the length of the room to divide the room in two halves. Create another chalk line perpendicular to the first so that both lines will cross the center of the room.
    • To ensure a proper fit of the tiles, simply lay them out in the room without installing them. This can help you decide on the number of tiles required. Use as many full tiles as possible. Use half tiles only for small corners and floor space next to the walls.

These are the preliminary steps performed when installing vinyl composition tile flooring in a home or commercial center. The next post will provide information on the actual steps to install the tiles.

Porcelain Tile Flooring Inlays – Visually Alluring and Durable

Gone are the days of plain and dull flooring, now is the trend of attractive and colorful flooring inlays! By spending less, you can enhance the appearance of your dim flooring and thus completely transform the look and feel of your entire building. Sounds exciting? Partner with any experienced hands, and redefine your flooring style to something new and lively.

Porcelain Tile Flooring Inlays – The Best Option for Areas with Intense Traffic

Amongst the several material options available, porcelain tiles are widely chosen for their several beneficial features. Manufactured from special clays and minerals, these tiles are harder and denser compared to others. They are temperature resistant and four times more durable than traditional glazed tiles. Moreover, they are scratch and impact resistant, which make them a perfect option for areas with heavy traffic. Available in plain, rough or polished finishes, porcelain tiles can be cut to any shape to make unique flooring inlays in par with the layout of your rooms and buildings.

However, one would think that being a harder material, how can these tiled be cut to preferred styles and shapes? Below you will find answers for this.

Cutting Porcelain Tile – Water Jet is the Right Method

Water jet cutting enables creating complex cuts and designs on the hardest porcelain tiles. This revolutionary and highly efficient cutting method allows making curved or organic shapes that would be otherwise difficult to achieve with conventional cutting methods. Business logos, corporate identification marks, welcoming signs can be carved on porcelain tiles utilizing waterjet cutting. Intricate details can be cut neatly on the tiles without damaging them. There is no Heat Affected Zones (HAZs) generated during the cutting process, which helps retain the original appearance and strength of materials being cut.

Enhance Aesthetic Appeal of Your Home with Flooring Inlays

Home decoration or renovation gives you a lot of opportunities to make aesthetic changes at your residence. One of the most important areas of home décor includes flooring. If you wish to give royal and timeless feel to your floor, then flooring inlays and laminates are the best options for you.

Opting for flooring inlays is a beneficial decision in more than one ways. Apart from being cost-effective, the floor laminates are very easy to maintain as well. Let us have a look at reasons that make flooring inlays highly desirable material for decorating your home.

Why to Choose Laminate Flooring for Home Décor?

If you wish to add elegance and increase aesthetic appeal of your home, then you should opt for industrial laminate floorings. Here are some of the distinctive advantages of these inlays that make them so appealing:

  • Easy to install: You must be familiar with the lengthy process of tile installation and polishing of the floors. You can escape the exhaustion and noise involved in such methods by opting for flooring inlays. All you need to spare is one weekend and your home will be refurbished with modern and sophisticated laminates.
  • Various options to choose from: Flooring inlays are available in a large variety of shapes, sizes, and colors. You will be spoilt with options and you can pick the best ones to make your home look different and beautiful.
  • Ease of Maintenance: With flooring inlays, you can forget all about the menace involved in maintaining the conventional tiles and floors. The laminates can be easily cleaned, mopped, and cleared off any dust particles with the help of vacuum cleaner. Such ease of maintenance is an added advantage in today’s busy day-to-day life to save your precious time
  • Enhancement of aesthetic appeal of your home: The contemporary and graceful look that flooring laminates provide is highly pleasing to the eyes. With the help of flooring inlays, you can modernize your home in no time. Anyone who comes inside the home will be impressed with the urbane and stylish look of your floor.

All these reasons assert the fact that flooring inlays are the future of floor designs and home décor. You can get the best deals from well-known manufacturers and suppliers for your floor. Visit warrenenterprisesllc.com to choose selective flooring laminates. You can give a call on 724-295-9100 for further details.

Choose Porcelain Tiles as an Elegant Flooring Option

Flooring inlays of different types add a definite charm and aesthetic appeal to any room. Be it a residential structure or a commercial complex, the floors of a room or hallway are important for their visual appeal. Porcelain tiles are classic, marvelously crafted options for decorating any floor. Let us have a look at the features that make these tiles so appealing and attractive.

You can get Porcelain Tiles in the Size and Shape that you Desire:

Every structure has a particular design pattern; the flooring inlays have to match up to that design. Porcelain tiles make this task easier as they can be obtained in various shapes and sizes. Thus, you can get what you want without having to make changes in the design elements.

Made with Special Quality Porcelain China Clay

These tiles are made with the porcelain clay (specialized ceramic material), making them very smooth and sleek. While being manufactured, these tiles are subjected to intense heat to make them strong, translucent, and hard. These tiles show impeccable resistance to temperature variations (even extreme), electricity, and chemical reactions. Thus, they are ideal for widespread commercial as well as domestic use.

High Resistance to Moisture

The specialized mixture of clay and minerals makes highest quality porcelain tiles very dense. This density helps the tiles in resisting moisture to a great extent. That is why these tiles are ideally suited for kitchen surfaces, kitchen walls, bathroom floors, and bath tubs.

Very Easy to Clean and Maintain

Apart from adding style and class to your flooring, these tiles also provide you with a high level of comfort and convenience. They are very easy to clean and maintain. They can be mopped, washed, and dried all in a jiffy without having to put in too much effort.

All the aforementioned features make porcelain tiles an elegant and fashionable choice for your flooring inlays.